Basic Info.
Classification
Sizing Machine
Processing Type
Metal Processing
Match Machine
Printing and Dyeing Equipment
Processing Level
The General Processing
Mechanical Process
Sizing
Processing Trade
Processing with Material Supplied
Certification
CE, ISO9001: 2000
After-sales Service
Available
Transport Package
Sea Worthy
Specification
1000*1000*1000
Product Description
Type GA310-300(200) Sizing Machine
1. Technical description:
1.1 Flow lines:
1.2 Main technical parameter:
1.2.1 Application:GA310 serial sizing machine is used for the warp of pure cotton, polyester cotton and staple fabric of chemical fiber blends with wide breadth, which has all kinds of number in 6S~120S; and pre-wetting process for the warp of pure cotton 6S-40S with total warp ends of 3000-12000.
1.2.2 Nominal width:3000mm;
1.2.3 Speed: 2-125 m/min crawl speed:2m/min snail speed:0.8m/min
1.2.4 Max. dia. of weaving beam(mm):Φ1000
1.2.5 Max. winding tension(N):7000
1.2.6 Working width of warping beam, sizing box, drying cylinder(mm):2000mm
1.2.7 Quantity of drying cylinder:12
1.2.8 Drying capacity(Kg/hr):800
1.2.9 Total power:82KW (average actual power < 18Kw/h)
1.3 Component:
1.3.1 Warp beam creel
1.3.1.1 Type: Wheel support
Working width: 2000mm; Max. dia. Of warp beam: Φ1000mm
1.3.1.2 Number of warp beam 20 (not including beam), 4 beams per unit, vertical placement , Footplate between two units for operating.
1.3.1.3 One piece of warp per sizing box, controlled by unwinding tension control system and displayed and set on the OP screen for constant tension, which is simple and precise
1.3.1.4 Chain friction pieces brake
1.3.1.5 Beam To Beam device: Pneumatically controlled and Chain friction pieces brake, and constant unwinding control. Working width: 2000mm; Max. dia. Of warp beam: Φ1000mm
1.3.2 Sizing box
1.3.2.1 Double immersion and double squeezing. Two sizing boxes fall down horizontally. The construction of sizing box is completely same. Two pieces of warp separately pass through delivery roller, immersion roller, a sizing roller with lower pressure, a squeezing roller, a sizing roller with high pressure and a squeezing roller, then vertically enter into cylinder drying chamber
1.3.2.2 Synchronous pneumatic squeezing in both side, high pressure varies linearly with machine speed
1.3.2.3 Pressure: No.2 squeezing roller: 0-40KN,pressure varies linearly with machine speed. No.1 squeezing roller:0-10KN,set steplessly.
1.3.2.4 Two AC motor per sizing box for controlling the tension and elongation of the wet area.
1.3.2.5 Two pieces of warp are divided naturally from sizing box to predrying . One yarn delivery device per sizing box and delivery roller is made of rubber,.Sizing roller covered with Stainless Steel.
1.3.2.6 Frame is composed of steel sheet. Both inner layer and outer layer of the body is made of stainless steel.
1.3.2.7 The size in each sizing box is circulated by a circulation pump to meet preheating box and sizing box.The level height of the preheating box is controlled by the Float level controller.
1.3.2.8 Sizing size in the sizing box is directly heated, whose max. temperature is 100ºC. Temperature auto-control system for each sizing box. The size tube and steam tube in the sizing box are made of stainless steel .The size flows into filter then the preheating box in the form of waterfall by a level plate to keep it evenly flowing without stopping or dead angle to remove the impurities and avoid forming peel. Therefore, this kind of sizing box can meet the sizing technological requirements well.
1.3.2.9 The sizing roller shaft is sealed with high-pressure air ,packing ring ,and sealed bearing.
1.3.2.10 There is two wet split rods between each sizing box and drying chamber. Cool water flows through the wet split rod ,which speed varies with the machine speed .
1.3.2.11 Sizing roller and delivery roller is separately driven by inverter motor
1.3.2.12 Temperature is controlled precisely with PID, setting in the OP screen, PLC, proportional valve, and membrance valve.
1.3.3 Drying chamber
1.3.3.1 Structure: Drying chamber is composed of 12 drying cylinders of stainless steel with Φ800mm., which max. working pressure 0. 5Mpa.
1.3.3.2 Placement: horizontal, 10 predrying cylinders with teflon coating
1.3.3.3 The predrying drive is of half-positive drive with two rows of chain to bring toothless wheel with two inverter motor. The combined drying drive is of positive drive by chain and chain wheel with a inverter motor.
1.3.3.4 Temperature control: Groups of temperature auto-control system for predrying chamber and drying chamber
1.3.3.5 Not supply Inclined-top steam hood and No. 6 axial flow fans(Supply by user).
1.3.3.6 Each group of predrying cylinders has two temperature control point ,and the combined drying cylinders have one .Temperature is controlled precisely with PID, setting in the OP screen, PLC, proportional valve, and membrance valve
1.3.3.7 Evaporation capacity800kg/h
1.3.4 Dry area
Single-side waxing device. Number of the main and small split rods according to the number of the warp beam creels.
1.3.5 Headstock
1.3.5.1 Dragging and winding driven by two AC motors. The max. winding tension 7KN.
Max. length of beam 3250mm
1.3.5.2 The weaving beam can be winded in turn and reversely, which meets the requirement of double-beam shuttleless loom with wide width
1.3.5.3 All are adopted with pneumatic control, such as weaving beam pressurization, braking, lifting & doffing weaving beam, tension roller tension, measuring roller lift ,zigzag lift and so on.
1.3.5.4 Length scale(cm)
1.3.5.5 Zigzag reed jiggles left or right, up or down. Lift is adopted with pneumatic control. The body is made of aluminium alloy and sealed totally.
1.3.5.6 Printing spray device. Length measurement and marking device
1.3.5.7 Dragging roller coated with rubber and weaving beam winding is separately driven by inverter motor.
1.3.5.8 SIEMENS human machine interface, in English
1.3.5.9 Moisture regain can be automatically checked and controlled.
1.3.6 Electrical control
1.3.6.1 With 9-unit inverter to drive individually. Parameters are checked and controlled timely by PLC and upper working station.
1.3.6.2 Colorful human machine interface. This computer can control both each unit in-phase according to the set elongation and each technological parameter in sizing course, including temperature PID control, pressure linear control, moisture regain control, Feed-in and wet area elongation auto-control, dry area elongation and tension auto-control , winding and unwinding constant tension control.
1.3.6.3 Have the function of storage and memory for each technological parameters ,management date, .and working state curve, and displaying the troubles .
2. Main fittings supplied with machine(supplied by seller)
2.1 List of important components | No. | Name | Brand |
| 1 | PLC S7-300 | SIEMENS |
| 2 | HMI | SIEMENS |
| 3 | Gear reducer motor of main drive | LENZE |
| 4 | Inverter(9 units) | LENZE |
| 5 | Rectifier | LENZE |
| 6 | Reactor | LENZE |
| 7 | Proportional pressure regulator | FESTO /SMC |
| 8 | Rotary encoder | LENZE |
| 9 | Low voltage electric | France TE |
| 10 | Precise filtration valve | FESTO/SMC |
| 11 | Joints for air pipe | FESTO/SMC |
| 12 | electromagnetic valve, air cylinders | FESTO/SMC |
| 13 | Key bearings (sizing roller ,dragging roller, and so on) | FAG |
| Name | Qty | Remark |
| Standard Shaft | 2 | For leveling of warp creel |
| Shaft sleeve | 1 | For leveling of warp creel |
| Flat Ruler | 1 | |
| No | Name | Qty | Remark |
| 1 | No.2 squeezing roller | 1 | |
| 2 | Friction block for creel | 30 | |
| 3 | Clip | 2 | |
| 4 | Cover sheet | 2 | |
| 5 | Fixed mass | 4 | |
| 6 | Fixed mass | 4 | |
| 7 | Protection bag | 4 | |
| 8 | Cylinder jacket | 4 | |
| 9 | Pressing roller | 4 | |
| 10 | Pressing roller | 4 | |
| 11 | graphite ring for Steam Joint | 12 | |
| 12 | Timing Bet for winding |
1. Q: Why choose us?
A: We are professional manufacturer of weaving machines for more than 15 years; We are expert in textile machines,and we understand well our clients.We are honest and trustworthy in textile industy. 2.Q: How about your service?
A: We have offices in India, Indonesia, Uzbekistan, Bangladesh, Pakistan. We offer technical help at site and on line support at your request.3.Q:How about delivery?
A: Normal delivery is made on 15~25 days; Big order delivery about 30~45 days.4.Q: How about payment?
A: Normally we manage by TT, L/C; our general practice is 20~30% prepay by TT as down payment;80~70% balance by TT or L/C before shipment.5.Q: How about machine quality? A: We keep on improving our technology and applying high grade raw materials to ensure our machine quailty; We offer 1~3 year(s) warranty after the machines are installed in customer's factory.
Address:
Zhangtan Village, Guali Town, Xiaoshan District, Hangzhou, Zhejiang, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Textile
Management System Certification:
ISO 9001
Company Introduction:
Hangzhou Wiltop Textile Machinery Co. Ltd is a global modern enterprise, which involves textile machinery export, manufactures and promotes high-level professional textile machinery under the brand name of "Wiltoptex Textile Machinery".
Nowadays, we own five professional textile machinery factories, which are furnished with advanced technologies from Belgium, Germany, Italy and Japan. We exert extensive efforts to increase access to match and innovate high-level machinery for our loyal and potential clients.
Our company has many senior experts in this field. Some professors are from famous universities in China, who take part in the research work. With potential research and technolgy, Witlop produce and supply air jet looms, rapier looms, high speed rapier loom and accessories, We now export to more than 20 countries such as India, Pakistan, Turkey, Indonesia, Uzbekstan, Sri Lanka, Bangladesh. Poliva, etc.
Our mission is to provide the world with superior products and services by developing innovative solutions. Wiltop keep improving the quality of machinery and meeting customers′ needs with best prices and services.
){kind=link}